Pushing The Envelope

Guest Post

By James W. Way

Besides our slow adoption of the metric system, the United States differs from the rest of the industrialized world in another way.  We use US Letter (8½ × 11 inch paper), while the vast majority of other nations use A4, a paper size created in Germany in the 1920’s.  Converting to inches, the dimensions for A4 are approximately 8¼ × 1111/16 (US Letter is slightly wider, but not as tall).  A4 is officially defined as 210 mm × 297 mm; after converting to millimeters, US Letter is 216 mm × 279 mm.

The U. S. has a national standard for metric paper, ANSI/ASME Y14.1M, which gives identical dimensions for the A sizes, but does not go smaller than A4.  There exists an A5 size, common for notepads, with A6 used for postcards (as the numbers get larger the sizes become smaller).  A4 is part of a whole series of A and B paper sizes defined by ISO 216 (the International Organization for Standardization).  I will summarize the advantages of these metric sizes, even though the Metric Maven has written on this topic before (see The Metric Paper Tiger from 2014-02-10).

Two sheets of 8½ × 11 inch paper equal one 11 × 17.  Enlarging an image from the former onto the latter, however, results in different margins.

Combining two sheets of A4 side by side equals one A3.  Also, the margins will be correct when enlarging an image from A4 onto A3.  Why is this so?  Because metric sizes use the only height to width ratio where this will work:  H = W × √2 (height = width × the square root of two, or 1.4142).

After the French Revolution, some sizes with this aspect ratio were created, but never became widely known.  In 1911, an institute called Die Brücke (The Bridge) was founded in Munich, which attempted to standardize paper formats.  Sixteen sizes were created, for everything from postage stamps to books:  size I – 1 cm × 1.41 cm, size II – 1.41 cm × 2 cm, etc.

Die Brücke only lasted a few years before going bankrupt.  After World War I, a former associate named Dr. Walter Porstmann improved on the original concept, numbering the sizes in the opposite direction.  A0 is a sheet with an area of one square meter (but a 1: √2 aspect ratio).  Dividing this in half results in two A1 sheets, and so on.  Thus, A4 is one sixteenth of a square meter; if the listed weight on a ream of paper is 80 g/m2, one A4 sheet is 5 g.

In 1922, these sizes became a DIN standard (Deutsches Institut für Normung, or the German Institute for Standardization) and gradually spread throughout the world.

An unfolded A4 sheet fits in a corresponding C4 envelope.  The B sizes are mostly used for books, and don’t have their own envelopes, as shown below.

Another resource for information on ISO paper and envelopes is Markus Kuhn’s excellent webpage, International Standard Paper Sizes.  He writes:

The ISO paper sizes are based on the metric system.  The square-root-of-two ratio does not permit both the height and width of the pages to be nicely rounded metric lengths.

This can be seen in the figure above.  With A and B paper, at least one side is a nice metric length, but this is not the case with C envelopes.

Envelope Name                Common Use                     Dimensions (mm)

C4A4 unfolded229 × 324
C5A4 folded in half162 × 229
C6A5 folded in half114 × 162

However, in a strange coincidence, the three most common C sizes do convert nicely to inches:

Name      Inches                          Exact Conversion            Rounded to mm

C49 × 12 ¾228.6 × 323.85229 × 324
C56 ⅜ × 9161.925 × 228.6162 × 229
C64 ½ × 6 ⅜114.3 × 161.925114 × 162

A manufacturer would be justified in labeling these by their correct metric dimensions even if they used inches in-house.  The US already has 9 × 12 and 6 × 9 envelopes; making C4 and C5 would not pose much of a problem.

Of course, a letter is most commonly folded in thirds and sent in a business envelope.  How big is an A4 sheet when folded in exact thirds?  The height is 297 mm, so 297 ÷ 3 = 99, with a width of 210 mm.

The most common metric commercial envelope is DL (110 mm × 220 mm); there is 11 mm of room above if folded in perfect thirds.  DL originally stood for DIN Lang (DIN length); it is separate from the A, B, and C sizes.

Now, how much extra room is there for US Letter in a #10 envelope?  First, let’s divide 11 inches by 3 and …if you’re a teacher, watch your students fumble around with this one!  Of course, things become much easier when inches are converted to millimeters.

US Letter is 279 mm high, so 279 ÷ 3 = 93.  The height of #10 is 4⅛ inches:  4.125 × 25.4 = 104.775 mm.  After rounding this up:  105 – 93 = 12 mm.

The two sizes leave a similar amount of extra space relative to the size of paper that is being used.

When sending a business letter, however, most people do not fold it in exact thirds.  There will be some space between the top (folded down) edge of the letter and the bottom crease.  If you have difficulty estimating this by sight, the following method is a good option.

Put the bottom of an A4 letter against the inside flap of a DL envelope, as shown in the photo below.

The section not resting on the envelope is 187 mm high (297 – 110 = 187).  Fold the top third of the page (at the bottom in the photo) up to the lower edge of the envelope.  To calculate the size of this fold:  187 ÷ 2 = 93.5 mm.

What is the height of the remaining two thirds of the paper when we rotate it right side up?  297 – 93.5 = 203.5 mm.  Now, fold the bottom of the page up to a few millimeters below the first fold, and the letter will fit nicely.  A similar method will work for US Letter inside #10.

DL leaves only 5 mm of room on either side for an A4 sheet – quite narrow for automatic insertion.  Since US Letter is 216 mm wide, DL (at 220 mm) cannot be used as an envelope for both.

ISO 269 (Correspondence envelopes – Designation and sizes) contains the following note about Universal Postal Union regulations:

When processing size A4 documents in inserting machines, the size of DL envelopes may be insufficient.  To satisfy the needs for automatic insertion, an envelope size larger than DL may be used as long as the size can be considered standardized according to UPU regulations.  (Upper limit is at present 120 mm × 235 mm.)

In Australia, the upper limit above corresponds exactly to the DLX size, allowing DL to fit inside as a reply envelope.  The “X” probably stands for maximum, but also brings to mind “XL” as an abbreviation for extra-large, (even though the two letters are reversed).

Between the two is an intermediate DLE size (114 mm × 225 mm) that also fits inside DLX, though the smaller DL is used with automatic machines.  DLE converts to inches quite easily.

Inches                                 Exact Conversion               Rounded to mm

4 ½ × 8 ⅞114.3 × 225.425114 × 225

The above dimensions, when compared with American envelopes, are equal to the short side of #11 and the long side of #9.  A DLE envelope can be used for both US Letter and A4, being slightly wider than DL.

Yes, these conversion tables conflict with Pat Naughtin’s philosophy of “don’t duel with dual.”  But it helps U.S. manufacturers to know that some international sizes have similar dimensions to what they already produce.

Here are some other sizes worth mentioning.

In Germany, C6/5 is popular, using the short side of C6 (114 mm) and the long side of C5 (229 mm).  The U.K. prefers to name this size DL+.  Italians use an envelope 10 mm wider than DL (110 mm × 230 mm).  These are each fine by themselves, but can’t work together as a reply/outer envelope like the three Australian sizes.

Statistics compiled by the Envelope Manufacturers Association (EMA) show that U. S. sales peaked in 2005.  In our electronic age, this market has declined, with total sales now similar to the mid 1980’s.  Here are some places to buy in the U. S., if you are so inclined.

ISO envelopes are sold by amazon.com, but only the most common sizes:  C4, C5, C6, DL, as well as a variety of metric paper.

Another excellent resource is Empire Imports.  While they do not sell envelopes, they specialize in metric paper and related products, stocking items such as hole punches, folders, binders, etc.

Finally, some fountain pen dealers stock a limited number of metric sizes, since these types of pens work best with high quality European and Japanese stationery.  A good example is The Goulet Pen Company.

These are my personal observations; I have no financial relationship with any of these sellers.

If you would like to support the work of The Metric Maven, please visit his Patreon Page.

Frankly America, We Don’t ……


By The Metric Maven

Mini Bulldog Edition

Recently my father sent me an image which caused me to ponder the question: “what would the US look like if the rest of the world decided it would no longer support Ye Olde English measures in any way.”

The image below is of a German manufactured sheet-fed offset printing press:


The software and supporting materials for this press are all in metric only. The operators found themselves resorting to their memory to convert from Archaic US Units to metric, which could allow for mistakes when using the press. They finally took the initiative to write up a US paper size to metric size conversion chart and attach it to the press.

Below is a close-up of the conversion chart with US paper size after paper size converted so the correct metric values may be input into the software which operates the printing press. You will also note a second list below the paper sizes. On the left, it appears cover stock is listed. The first example is 12 pt or twelve point thick c/s. This is probably cover stock as its thickness is generally measured in points. The sheet has a thickness of 0.30 mm, or when expressed more rationally with Naughtin’s Laws, would be 300 um (micrometers). The 100 # Cover is one hundred pound cover stock and appears to be 230 um thick. The thickness of the left hand column goes from 180 um to 310 um.


The thicknesses in the right hand column are for ordinary paper. The first example is 20 # (pound) bond or 50 # (pound) offset paper. Both have a thickness of 80 um (0.08 mm). The thickest paper stock is 80 # (pound) gloss text. Why is 80 # gloss text thicker than 100 # gloss text paper?—it could be they do not have a common basis size (you really don’t want an explanation of this).

There is a note for how the blanket for the offset cylinder should be packed, which is explained in my essay The Metric Printing Mystery.

I was a bit surprised to see the largest paper size allowed is 14″ x 20″, as I recall I often printed 17″ x 22″ paper. The equivalent metric size is a bit odd as it is between A3 and A2 sized paper. Metric paper sizes and weight is discussed in The Metric Paper Tiger.

Here is what the input screen for the metric-only printing press looks like:

click to enlarge

A nearby Japanese offset press has Ye Olde English unit settings for its software, but not the German designed press. It made me wonder if a day will arrive when the rest of the world simply “doesn’t give a damn” about catering to US Olde English Units or the US market. What would that world look like inside the US?—a world where all imported products and instructions are all metric only. The amount of US manufacturing has declined precipitously, and someday we could find ourselves staring into a world of metric only goods.

I’ve already purchased French butter that is exclusively labeled in grams, but thus far, Italian pasta, olive oil and such all have ounces and (fluid) ounces along with grams and milliliters. In the case of foodstuffs, it probably would not mean much. Would all our thermostats for our homes, ovens and water heaters suddenly be in Celsius?

If only metric speedometers were available in the US would people in the US simply put a conversion chart on the dash of their car? Imported scales would all be in grams, so would there also be a chart for converting grams to (mass) ounces. If gasoline pumps were sold that would only register liters, would we switch?, or would we instead find a hack to change the readout? What would happen if the rest of the world decided they no longer wanted to make Ye Olde English fasteners and drill bits? What about construction materials for houses?—sheet metal, plastic and other planar materials? Suppose Canada (which has a lot of paper mills) decided to only produce paper that was exclusively metric? Would there ever come a time when it would become obvious to the entire populace that the US should become metric?  When I see ubiquitous conversion charts, I have my doubts.

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