Metamorphosis and Millimeters

By The Metric Maven

Bulldog Edition

On a lark, I decided to read a book about bees entitled Fruitless Fall. I was quite surprised that a book about bees could be so interesting. The keeping of beehives is ancient. The traditional, conical shaped, stepped mud/clay beehive was used until 1851. It was then that Reverend Lorenzo Lorraine Lanstroth (1810-1895), of Philadelphia, envisioned an entirely new and radical bee hive design. The Langstroth bee hive did not require a bee keeper to destroy the bee hive in order to harvest the honey. There were numerous other bee hive design improvements Langstrom introduced in an amazing flurry of engineering creativity. Author Rowan Jacobsen describes the affect the introduction of this new bee hive had on this ancient practice:

“….it changed everything. Within a decade the Langstroth hive had swept the United States. In another decade, it was standard throughout the world. And it has endured with only minor improvements  ever since.

It seems remarkable that not a single individual, in the previous eight thousand years of beekeeping history, hit upon this idea. It looks obvious in retrospect, but then so do a lot of revolutionary ideas.” (page 32)

Clay Beehive Used for 8,000 years

This set of prose reminded me how humans can become trapped and arrested by tradition. For generation after generation they repeat received technical methods without questioning if they are optimum or may be improved. The issue is considered to be settled, and therefore not to be re-examined.

This in turn made me think of centimeters. When I was first introduced to millimeters and centimeters in college, it was expected that one be proficient in both. Multiple choice exam questions preyed on those who might confuse the two units. This seemed most prevalent in chemistry and physics classes, but vanished in my engineering classes. Oddly, I never realized this absence until years later, and after some reflection.

At that time, the Engineering Department was teaching the use of “scientific calculators.” The HP calculators used Reverse Polish Notation (RPN). I purchased a Hewlett Packard 29C calculator. When I read the manual, I discovered it had three display settings. One was called fixed, which was just numbers with a fixed number of places beyond the decimal point. The second I expected, it displayed scientific notation. I expected  this would be the setting I would use for the next few years of school. The third option came as a surprise, it said “Engineering Notation.” Well, I thought, I’m going to be an engineer, let’s see how this setting works. What I discovered was that the engineering display setting output numbers in groups of three orders of magnitude.

Table of Engineering Notation (to 12)

What this means in practice is that if I was computing a capacitor or inductor value for instance, the output would match commonly used prefixes on electronic parts.When I computed inductance it would adjust the output to be a whole number raised to ten to the minus ninth, which would be nanohenries or nH. Capacitance would appear as picofarads (pF), nanofarads (nF), microfarads (uF) and track all the standard component value designations. I thought it was beautiful.

There was one odd sticking point, when metric distances were displayed, the unit grouping would be kilometers, meters, millimeters, micrometers, nanometers, picometers and so on. All were a difference of 1000, which meant there was no automatic output for centimeters. If one wanted a centimeter, then the decimal point would need to be moved appropriately. This absence of the centimeter did not produce any epiphany, and for many, many years after that, I continued to embrace the idea of centimeters.

About four years ago I decided to purge all imperial units from my engineering work. I obtained a wooden meter stick from Canada with centimeter markings and alternating colors for each decimeter. Compared with the imperial rulers I’d used, the meter stick seemed much, much simpler and I was poised to embrace it.

I have a fortnightly breakfast with my good friend Sven, and on one occasion mentioned my new centimeter meter stick purchase. Sven gingerly tried to assert that perhaps there were some metric units that should not be used, or at least de-emphasized  as much as possible. Centimeters was first among them in his view. I blanched at the notion. Centimeters were the first metric unit to which I had been introduced during my university study. Clearly my friend was being “too hard” on centimeters, they must be useful, because everyone used them. The notion of eliminating centimeters appeared to be an absurd idea—when I first heard it—but my viewpoint would begin to change as I began to think more about it—and use metric in my work.

I spoke with my friend Thern, who is a mechanical engineer, and mentioned the centimeter discussion I had with Sven. Thern had a quiet measured reply, in the form of a question: “Have you ever seen an engineering drawing in centimeters?”  I realized I had not—and I had seen a considerable number of metric Engineering Drawings. This metric intervention by my friends began to initiate questioning within my mind about the utility of centimeters, but I still thought that they were necessary units. They’re part of SI—right?

I had begun using a small milling machine to create printed circuit boards. The work was all done in millimeters and I dutifully used my centimeter ruler to check dimensions. One day an Australian friend’s gift of a 300 mm and 600 mm set of steel rules arrived. It was then that I realized how much conversion I was doing in my head from millimeters to centimeters. It was as if a decades long fog had been lifted, and I could finally see very clearly. I began to obtain all millimeter based tools and purged the centimeter ones from my tool chest.

I started to wonder just why centimeters had been introduced in the first place. I, then began to suspect centimeters had been introduced so there would be a unit which was similar to an inch in magnitude, and that a 100 part division had worked so well with decimal money—people would quickly catch on to the centimeter. Just as 100 cents equal one dollar so 100 centimeters would equal one meter. The public would accept and embrace metric with more ease if they could relate to the divisions of a dollar.

The centimeter has been around for 200 years, so I expected it was obviously an important choice for a measurement unit. This belief faded quickly when put into practice, and like the bee keepers who were exposed to Langstroth’s innovation after 8000 years of clay beehives, I soon began to question the utility or desirability of the centimeter. When I next met with Sven for breakfast, I had become a fire-breathing opponent of centimeters, which caught my friend by surprise. Only a short time before, I had been arguing centimeters were not a big deal.  A lot had happened since I last spoke with him.

One of the first metric tools I purchased years ago was a dial calipers. Whenever I used it, I seemed to have a terrible time reading it without difficulty. One day while measuring a device for analysis, I continued to stumble making measurements. I thought to myself that I had owned this tool for a long time and perhaps I might consider purchasing a new one. It was at that point I realized how odd perception is. I had been using this set of metric calipers for almost seven  or eight years. It was only now that I realized the dial was in millimeters and the slide was in centimeters. To my astonishment my mind had been looking at the lower slide, realizing it was centimeters, then automatically converting to millimeters and then adding that value to that on the dial. I was doing this without a conscious realization of performing the centimeter to millimeter conversion. I only perceived my calipers “were hard to read accurately.” I found and purchased a metric only set of calipers with millimeters on both the dial and the slide. I was amazed how much easier they were to read.

Caliper with mm and cm (top) Caliper with mm only (Bottom) click on the image to enlarge.

I had now started to become radically antagonistic to centimeters, and of the opinion they were archaic and should be dropped from general use. It would be later that I would listen to the late Pat Naughtin’s video and audio lectures which describe how industries that embraced millimeters converted quickly from imperial to metric, and those that chose centimeters so far had not, even after many decades had passed.  Pat found this to be a surprising, and somewhat counter-intuitive result. He has written essays about why he thinks this centimeter-millimeter difference occurs [PDF]. My personal experience combined with Pat Naughtin’s work, convinced me centimeters should be eliminated.

The most enlightening moment in Pat Naughtin’s lectures for me, was when he related that centimeters had been completely banned from use in Australian building construction. All the blueprint dimensions are in millimeters. Centimeters are never to be used in a calculation, never written down or used in any way—period. The choice of millimeters allowed for the use of integer only numbers—simple numbers as Pat would call them.. No decimal point would ever be needed. This choice reduced errors in cutting and measuring so much, that compared with imperial, 10-15% is saved on construction costs. They have saved this ever since their metric conversion in the 1970s.  The American guide to metric construction (yes-there is one) also bans centimeters. It only took Australia about one year to convert their entire construction industry to metric using millimeters.

This example (Australian construction) and others made me realize that the viewpoint that big numbers were somehow unwieldy and awkward to use, was simply folklore. It is a myth which has been passed down from generation to generation. I suspect this is a psychological holdover from using Roman Numerals. The full power of Arabic (Indian) numerals has not been realized out of an irrational concern about “large numbers” somehow being incomprehensible. In practice, these large numbers are most accessible to the least numerate on a project. This is completely opposite of what generations of mathematical folklore claims.

This was a real metric epiphany for me. I realized that for John and Jane Q. Public, it was possible to implement the metric system in the US, in a manner that almost completely eliminates the need for decimal points.  In everyday life one could generally use milliliters (mL), millimeters (mm) and grams (g) almost exclusively. No decimal points needed. The wisdom Pat Naughtin delivered in his lectures and writings has been distilled down to an informal set of Naughtin’s Law’s.

Engineering notation eliminates the prefix cluster around unity found in the current embodiment of SI. The prefix cluster around unity is deci, centi, deka, and hecto. The existence of these vestigial prefixes decreases the utility and ease of use of the metric system.

For cooking one can use milliters, millimeters and grams—period. 1250 grams–no problem—big numbers won’t hurt you—embrace them. In other parts of daily life, Kilometers, Kilograms and Liters would work just fine for Jane and John Q. Public. They might run into milligrams now and then in medicine, but this is a compact set of units compared with the almost endless number of units in Imperial. Engineers and Scientists would be the only ones that would need to know what most of the other prefixes mean off the top of their heads. There is one odd-man-out: Celsius. I discuss this in my blog Making The Milligrade. With a change to milligrade, almost all everyday work could be done without the need for decimal points. The advantages would be enormous.

From my research,  it appears that the way to introduce the metric system in the US, so that its adoption is the most difficult for the public, and thus delay its implementation for decades, even with mandatory legislation, is to: 1) Use centimeters 2) Use dual scales 3) Use the prefix cluster around unity. Current dual-scale rulers sold in the US have centimeter-millimeter scales. In my viewpoint this obscures the utility of metric, and has made metric look like just another kind of inch.

Much like the wholesale abandonment of mud/clay bee hives for Langstrom’s type,  I’m convinced that the time of the centimeter has long passed, if it was ever appropriate. We should expunge it from SI, and use only millimeters, and prefixes separated by 1000. If this version of the metric system were implemented in the US, its great utility and efficiency might almost make-up for the years of cost savings lost, by not introducing metric into the US by law. This will be true only if we don’t continue to dawdle and ignore the problem.

Related essays:

Familiarity Versus Simplicity

Building a Metric Shed

Who Says!?

The Invisible Metric Embargo

By The Metric Maven

Bulldog Edition

About four to five years ago I’d had it with imperial measures. I decided I was going to set my engineering lab up with nothing but metric. The first purchase I made was a dial caliper. I next wanted to purchase an honest to goodness meter stick, with only metric markings and not dual scale with inches. I went to the local metric supply store, and they were puzzled that I wanted a meter stick with nothing but  a metric scale.

Where could I get a meter stick? Well, our friends in the Great White North are metric—right? I trolled websites looking for high quality meter sticks. All I could find were painted wooden ones with centimeter markings. I purchased a pair and waited for them to arrive. It bothered me I could not find metal ones.

For six months to a year, I muddled through using small metal rulers with dual scales, all centimeter with millimeters between. I had converted my software and other computer aids to metric. It was then I first heard some of Pat Naughtin’s lectures, which were eye-opening for an American.

I fumed at the lack of metric availability in the US, and wrote an editorial which was published in a local paper. Pat Naughtin and Mike Joy, both from Australia, commented on how pleased they were I had spoken out. Mike contacted me by email and wanted to know if there was anything he could do to help. I told him I had one hell of a time finding metric only rulers in the US. Mike generously said he would send me some. I insisted I pay him, but he was more than pleased to send them along without prior payment.

When they arrived I had a 150 mm, 300 mm, and 600 mm set of beautiful steel metric only rulers. I was just dumbfounded. I’d never seen such things. They were easy to read, simple and elegant compared with imperial and the Canadian meter sticks. When I began using them I was in for a second revelation. All engineering drawings I’ve ever seen are in millimeters. When I was using my milling machine to create parts, suddenly it was much, much easier to read the measured dimensions of prototype PCBs. I pondered, and then realized I had been converting centimeters to millimeters in my head, because the Canadian meterstick was in centimeters. I had been doing an unconscious conversion without realizing it, constantly moving decimal points in my head.  Once I no longer did this, I noticed the ease of checking dimensions on machined PCBs, but it took me a while to realize why.   That was when it dawned on me that centimeters were indeed a bad idea.

Australian 300 mm Metal Ruler (click on image for larger view)

Mike was very eager to help me obtain real metric-only tools from Australia. He also had an eye for quality tools. I was able to purchase a mm square, and a machinists combination square. To my surprise I was able to get a metric radius gauge, by mail order, here in the US.

The most interesting tool Mike was able to provide, was a true metric socket set. One of my complaints is that all the metric sockets in the US are just American sockets, kludged with metric ends. What I mean by this is the drives for various sockets are 1/4″ , 1/2″ and 3/4″ with metric on the other. My father has complained to me on numerous occasions about finding the right adapters to go between these different size drives. I was lectured several times by multiple people that Americans invented the socket wrench, and our drives were the international standards, so even if they gave the drives metric dimensions, they were actually in inches. I could almost hear a fife and snare drum in the background as they talked—like a speech given by Oliver Wendall Douglas..

When the metric socket set arrived from Australia I was was again dumbfounded. Once again my fellow Americans were talking out of their posterior. They just assumed what the rest of the world was all about. I had proof their viewpoint was so much intellectual vaporware. Below is a photograph of my metric socket set. It has a 17mm drive, with adapters for the old fashioned 1/4″ and 3/8″ imperial socket sets. A short 80 mm extension is included.

Australian Metric Socket Set (click on image for larger view)

It was at this point I began to realize, I lived in a country that has an informal, invisible, and strict metric embargo in place. The rest of the world enjoys the use of metric only tools, but they are never imported or sold in this country. If Mike Joy had not volunteered to help me break this metric embargo, I would have not been able to outfit my Engineering Lab  with all metric, millimeter based tools.

Mike made a trip to the US and stopped to pay me a visit. He brought a set of metric drill bits from Australia, and showed me a millimeter metric tape measure from Australia. Mike was willing to give up the drill bits, but he’d promised the metric only tape measure to another friend he was visiting. I wanted a millimeter only metric tape measure, and hoped Mike would send one once he was back home.

Unfortunately, incidents in Mike’s life prevented him from helping me further. I was now on my own, I had to do my best to break the invisible metric embargo. When I first began to purge my lab of imperial tools, I had purchased a metric-only tape measure, but it is “US designed” and has centimeters and millimeters. I was completely over using centimeters. I put the old centimeter tape measure in a beat-up old tool box, far away in the back of my garage, with my imperial tools. I looked and looked online. One American manufacturer had a millimeter based metric tape measure in their catalog, but when I called them, it was “discontinued.”

One day my luck changed, I found a boat-building supplier that had metric tape measures, they were all centimeters, except for a small one that was millimeter based. I was willing to take what I could get at this point. I purchased two. They were better than not having one at all. The boat building supplier then stopped offering metric tape measures. I wanted a larger, easier to read, mm tape measure. I found a supplier in Australia called Bolts & Industrial Supplies. I could get metric only tape measures from them I was told, but the shipping would be very expensive—and it was. I was also able to cross-reference Mike’s set of rulers and get extras, along with a true stainless steel, millimeter graduated, meter stick.

Metric Tape Measures American (above) and Australian (below) Click to Enlarge

I thought I was through purchasing tools for my lab, but I then realized why my metric calipers had been so hard to read. The dial was millimeters and the slide was centimeters. I had been converting the value on the slide from centimeters to millimeters, and then adding the millimeter reading from the dial. An American distributor had sold it to me. I finally located a millimeter based set of dial calipers, and the mixed set were banished.

Over and over I’m told, “hey, this is America, you can choose to do metric if you want, nobody’s stopping you.” That is a load of bull. There is no choice of quality metric tools in this country. But there is often a choice of inferior ones. I receive catalogs for machinist tools periodically, and they are all imperial sized. They offer endmills that are 1/4″ or 1/2″ or 3/8.”  No metric listed, no metric offered, no choice in America.

Ninety five percent of the worlds population uses metric, and we try to put our hands over our ears, close our eyes, and ignore them. The absence of quality metric-only mm based tools in the US demonstrates this truth most effectively. It is proof of an invisible metric embargo. The lack of metric in our economy makes it far less competitive than it could be. The European Union has a larger economy than the United States. China is projected to have a larger economy than us by around 2016. A metric switchover would be a sound investment in our future, stimulate our economy, and make it more competitive. We could rebuild our bridges and infrastructure more cost efficiently in metric, and get more for our tax dollars. This would allow US workers to experience metric only building, which would in turn help us to competitively bid on metric building construction overseas. But I guess these are not priorities in Congress, or among the American public, but they should be.

Millimeter Combination Square (click to enlarge)